Solution

Motorcycle engine

Solution for motorcycle engine assembly line

Compared to traditional gasoline engines, motorcycle engines
The motorcycle engine has the characteristics of compact structure, high speed, and complex cavity.
The motorcycle engine also integrates a transmission part, which is more complex in structure than traditional gasoline engines;
Motorcycle engines are completely exposed equipment, and there are higher requirements for surface quality during installation;
Motorcycle engine assembly lines require higher cycle requirements; Motorcycle engine assembly lines require higher flexibility requirements;
Motorcycle engine assembly lines require higher ergonomic requirements;
Mixing of friction car engine assembly lines requires more complex material management and component error prevention requirements

Key technologies:

Component identification system: By scanning the QR code of key components, the component information is determined. At the same time, the engine model and engine number corresponding to the engine are identified in the assembly line tray TAG, and compared with the engine model BOM. If it is correct, it can be installed, and the component QR code and assembly information are saved in the server and bound to the engine number.
Flexible tray structure: Flexible fixture design, suitable for co production of dozens of models through various adjustable means.
Traceability of assembly information for key equipment: Through the MES system, PLC, and intelligent equipment such as electric tightening guns, the assembly data of key equipment is bound to the engine number of the workstation. Realize the ability to query all tightening, pressing, bearing and other information of the engine at any time and any place.

Identification system for components

By scanning the QR code of key components, the component information is determined. At the same time, the engine model and engine number corresponding to the engine are identified in the assembly line tray TAG, and compared with the engine model BOM. If it is correct, installation can be carried out, and the component QR code and assembly information are saved in the server and bound with the engine number.

Flexible tray structure

Flexible fixture design, through various adjustable means, suitable for co linear production of dozens of models.

Traceability of assembly information for key equipment

Through the MES system, PLC, and intelligent equipment such as electric tightening guns, the assembly data of key equipment is bound to the engine number of the workstation. Realize the ability to query all tightening, pressing, bearing and other information of the engine at any time and any place.